102 SM Daily Routine

102 SM Daily Routine

printing daily routine Form Preview
  • 102 Daily Routine

  •   YES NO NA
    Clock into Enterprise
    Check oil level. Oil level was within normal operating range as indicated by marks on the sight glass.
    Check oil level. Had to add oil to achieve normal operating range.
  •   YES NO NA
    Turn on the air compressor (if not already on)
    Turn on the press
    Turn on the water tanks (Fill up if necessary, add 10oz of Alkaless 6000 and 20 oz. of 3451U to 5 gallons of water)
    Turn on chiller
    Turn on console
    Turn on dryer
    Build ink fountains and add ink
    Set the water pan rollers on units that are to be used.
    Clean the hicky picker
    Clean the feeder eyes
    Maintenance (weekly, monthly, quarterly, semi-annual, or annual)
  •   YES NO NA
    Press "ink shut off" at console
    Wash the blankets and rollers (Auto Wash)
    Turn off water tanks
    Back the pan rollers off two complete turns
    Wash the pan rollers (MRC-F)
    Clean the chrome rollers (Chrome roller cleaner)
    Empty blanket washer drain buckets
    Fill up blanket/roller wash reservoir
    Remove coating overflow sensor and drain dam, allow coating to return to drum.
    Fill sink with hot water and place coating supply/return lines in sink.
    Wash coating pan roller and applicator roller with hot water until all coating is out of pan.
    Back off pressure between the pan roller and applicator roller
    Back cylinders checked and cleaned if necessary
    Plug the charger in to the densitometer
    Turn off the dryer
    Turn off the console
    Turn off the chiller
    Spray the ink fountains and open ink cans with anti-skin spray
    Clean area around press
    Stock the supplies for the next day (i.e., rags and chemicals refreshed)
    Turn off air compressor (if not needed by other equipment)
    Record any anomalies that occurred throughout the day via repair request
    Clock out for the day from Enterprise
  •   YES NO NA
    Drain the water tanks
    Dip out the ink fountain and clean the ball, end blocks, and ink knives
    Clean wash-up trays
    Clean the back cylinders
    Clean the bearers
    Dump any waste ink cans in waster ink drums
  • Should be Empty: