MQF Downtime Record
For Operators
Operator/Supervisor
*
First Name is fine to enter in here
Area
*
Bakery
High Risk Assembly Area
High Risk Process
High Risk Meatroom
High Risk Unitherm Chiller
Low Risk Batching Room
Low Risk Lyco & Abco
Low Risk Sauce Cook/Stock Room
Low Risk Tray up prep & ovens
Low Risk Unitherm & Vemag (forming & cooking)
Low Risk Veg Prep
Low Risk Washroom
Meat Components Room & HPP
AM or PM Shift
*
AM
PM
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High Risk Unitherm Chiller Downtime Details
This section is only to be filled out the by the High Risk Unitherm area operators or supervisors
High Risk Unitherm Chiller Equipment Type/Material
*
Unitherm Spiral Freezer
Select one of the options provided
High Risk Unitherm Chiller Product Code
*
High Risk Unitherm Chiller Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
High Risk Unitherm Chiller Lost Time (min)
*
only in min format
High Risk Unitherm Chiller Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
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Meat Components/HPP Downtime Details
This section is only to be filled out the by the Meat Components area operators or supervisors
Meat Components/HPP Equipment Type/Material
*
Barmarker
Carton Taper
Grasselli Skinner
Holac
HPP
HPP Corner Conveyor
HPP Long Conveyor
Ishido Printer
Marelec
Optimus Variovac
Tray Wash Machine
Vemag oven 1
Vemag oven 2
Vemag oven 3
X-Ray
Select one of the options provided
Meat Components/HPP Product Code
*
Meat Components/HPP Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Meat Components/HPP Lost Time (min)
*
only in min format
Meat Components/HPP Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
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Bakery Downtime Details
This section is only to be filled out the by the Bakery area operators or supervisors
Bakery Equipment Type/Material
*
Flow Wrapper
Mixer
Holly Slicer
Scales
Ovens
Tray wash machine
X-Ray
Oiler
Impinger
Tonelli
Hobart
Select one of the options provided
Bakery Product Code
*
Bakery Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Bakery Lost Time (min)
*
only in min format
Bakery Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
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Assembly Downtime Details
This section is only to be filled out the by the Assembly area operators or supervisors
Assembly Line Number
*
1
2
3
4
5
6
7
Assembly Line Speed
*
Assembly Equipment Type/Material
*
Mondini
Proseal
IBEX
Sauce Depositor
X-Ray
Select one of the options provided
Assembly Meal Number
*
only the meal number is required
Assembly Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Assembly Lost Time (min)
*
only in min format
Assembly Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
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High Risk Process Downtime Details
This section is only to be filled out the by the High Risk Process area operators or supervisors
High Risk Process Equipment Type/Material
*
Reich Oven 1
Reich Oven 2
Schroter Oven
DCN Discharging
DCN Bagging Machine
Diaphragm Pump
Tumble Chiller
Lyco
Abco
Tripax Spinner
Kronen Salad Dryer
Hall Mincer Mixer
Barcode Scanner
SLICING:
Holac Cubixx 100L
Kronen Slicer
Trief Jaguar Slicer
Anliker
MIXING:
Garos 1
Garos 2
Vakona
Backsaver 1
Backsaver 2
WASHROOM:
Numafa Tray Wash Machine
Elpress Miner Barrell Cleaner
Select one of the options provided
High Risk Process Product Code
*
High Risk Process Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
High Risk Process Lost Time (min)
*
only in min format
High Risk Process Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
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Low Risk Lyco & Abco
This section is only to be filled out the by the Low Risk Lyco & Abco area operators or supervisors
Lyco & Abco Equipment Type/Material
*
Abco Lane 1
Abco Lane 2
Flexicon Rice Conveyor
Hall Mincer Mixer
Lyco
Pasta Conveyor
Small Hadakko
Urschel GK
Urschel GK Potato Washer
Vakona Tumbler
Select one of the options provided
Lyco & Abco Product Code
*
Lyco & Abco Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Lyco & Abco Lost Time (min)
*
only in min format
Lyco & Abco Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
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Low Risk Veg Prep
This section is only to be filled out the by the Low Risk Veg Prep area operators or supervisors
Low Risk Veg Prep Equipment Type/Material
*
AIT Aerus
AMW 100 Sairem Microwave
AMW 200 Sairem Microwave
Automated Work Belt
Bowl Cutting Mixer
Diversacut
Diversacut Conveyor
Garos Tumbler
Grasselli Skinner
Hall Mincer Mixer
Hand Wedger
Henneken Tumbler
Holacc 3D slicer
Jaymech Vegetable
JS 300 Meat Slicer
Pop a Top
Sausage Linker
Semi Auto Wedger
Sweet Potato Natureseal Dipping
Thompson Mincer Mixer 5000
Urschel ETRS
Urschel OV
Urschel M
Vakona Mixer
Select one of the options provided
Low Risk Veg Prep Product Code
*
Low Risk Veg Prep Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Low Risk Veg Prep Lost Time (min)
*
only in min format
Low Risk Veg Prep Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
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Low Risk Unitherm & Vemag (forming & cooking)
This section is only to be filled out the by the Low Risk Unitherm & Vemag area operators or supervisors
Low Risk Unitherm & Vemag Equipment Type/Material
*
Blue Unitherm Infeed Belt
Transfer Belt to High Risk
Unitherm Corner Conveyor
Unitherm Flame Grilll Mini
Unitherm Spiral Oven
Vemag Ball former
Vemag FM250
Vemag Vacuum Filler
Vemag MMP220
Vemag Shuttle Conveyor
Select one of the options provided
Low Risk Unitherm & Vemag Product Code
*
Low Risk Unitherm & Vemag Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Low Risk Unitherm & Vemag Lost Time (min)
*
only in min format
Low Risk Unitherm & Vemag Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
Next
Low Risk Sauce Cook/Stock Room
This section is only to be filled out the by the Low Risk Sauce Cook/Stock Room area operators or supervisors
Low Risk Sauce Cook/Stock Room Equipment Type/Material
*
Sauce Room:
Beriefs Kippkos 1
Beriefs Kippkos 2
Beriefs Kippkos 3
Boswick
DCN 1
DCN 2
DCN 3
DCN 4
Flamingo Mixer
Flotronic Pump
Groen Kettle
60L Kettle
Robot Coupe 350 Combi Ultra
Robot Coupe 600 Ultra
Stock Room:
Dimpleflo
Hadakos 1
Hadakos 2
Hadakos 3
Large Stock Pot
Polin Oven
Provac Waste Management
Stock Pump Large
Stock Crane Room
Stock Room Pump
Tote Kettle Cleaning
Select one of the options provided
Low Risk Sauce Cook/Stock Room Product Code
*
Low Risk Sauce Cook/Stock Room Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Low Risk Sauce Cook/Stock Room Lost Time (min)
*
only in min format
Low Risk Sauce Cook/Stock Room Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
Next
Low Risk Washroom
This section is only to be filled out the by the Low Risk Washroom area operators or supervisors
Low Risk Washroom Equipment Type/Material
*
Numafa Tray Wash Machine
Select one of the options provided
Low Risk Washroom Downtime Code
*
1 Meal Breaks
2 Operator Changeover
5 No Production Plan
6 Line Early Finish
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
28 Labour Shortage
31 Machine Changeover
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
40 Plan change
46 Waiting on tubs, trays and wheels
Select one of the options provided
Low Risk Washroom Lost Time (min)
*
only in min format
Low Risk Washroom Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
Next
High Risk Meat Room
This section is only to be filled out the by the High Risk Meat Room area operators or supervisors
High Risk Meat Room Equipment Type/Material
*
Trief Vertical Slicer
Ulma A
Ulma B
Select one of the options provided
High Risk Meat Room Product Code
*
High Risk Meat Room Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
High Risk Meat Room Lost Time (min)
*
only in min format
High Risk Meat Room Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
Next
Low Risk Tray up Prep & Ovens
This section is only to be filled out the by the Low Risk Tray up Prep & Ovens area operators or supervisors
Low Risk Tray up Prep & Ovens Equipment Type/Material
*
Convotherm Ovens 1
Convotherm Ovens 2
Convotherm Ovens 3
Reich 1
Reich 2
Schroter Oven
Tray Up Conveyor 1
Tray Up Conveyor 2
Select one of the options provided
Low Risk Tray up Prep & Ovens Product Code
*
Low Risk Tray up Prep & Ovens Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Low Risk Tray up Prep & Ovens Lost Time (min)
*
only in min format
Low Risk Tray up Prep & Ovens Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Back
Next
Low Risk Batching Room
This section is only to be filled out the by the Batching Room area operators or supervisors
Batching Room Equipment Type/Material
*
Automated Can Opener
Can Crusher
Sanitary Pump
Select one of the options provided
Batching Room & Ovens Product Code
*
Batching Room Downtime Code
*
1 Meal Breaks
2 Operator Changeover
3 X-Ray PVR Check
4 Film Change/Label Change
5 No Production Plan
6 Line Early Finish
7 Waiting on Ingredients
8 Waiting on Packaging
9 Waiting on Operators
10 Waiting on QA
11 Waiting on Maintenance
12 QC Stop Underweights
13 QC Stop Presentation
14 QC Stop Foreign Objects
15 Operator Error
16 Clean Down (Hygiene)
17 Mondini
18 Pro Sealer
19 Injet Coder
20 X-Ray Faults
21 Packaging Issues
22 IBEX Freezer
23 Spiral Freezer 1
24 Spiral Freezer 2
25 Ribbon Change on Printer
26 Printer error/reset
27 Swab fail/re-clean
28 Labour Shortage
31 Machine Changeover
32 X-Ray Capacity Limited
33 Empty film off cut waste bin
34 Waiting on tray wash
35 Equipment Shortage
36 Mechanical Breakdown
37 Electrical Breakdown
38 No Steam
39 Low product yield
40 Plan change
41 Product coming out warm
42 Issue with Raw materials
43 Product not forming
44 Vemag Failure
45 Film Rewind
46 Waiting on Tubs, Trays & Wheels
47 Store Delay
48 Supplier Delay
49 QR Code Reader
50 The first 10 Checks
51 Accidental E-Stop
52 Health & Safety Incident
53 Poor incoming product quality
55 Daily Creation Meal
56 R&D Trials
57 Product not reaching temperature (Cook went over)
58 Training Sessions
59 Printing Labels
60 Capacity Limitation
61 Morning Set up
Select one of the options provided
Batching Room & Ovens Lost Time (min)
*
only in min format
Batching Room Comments, Root Cause and Corrective Action
all downtime/stops must be recorded regardless of time
Submit
Should be Empty: