Line Readiness Inspection

Line Readiness Inspection
Email*
example@example.com
Inspector Name*
DateTime*
Production Line*
Type of Product*
Robotic Arm Station Parameter*
Actual Reading
Air Jet Pressure Reading
(Std: 3 to 5 Bar)

	Actual Reading
Air Jet Pressure Reading (Std: 3 to 5 Bar)

Robotic Arm Station Condition*

	Good	Bad
Cuff Brush Condition	1	2
Cuff Brush Cleanliness	3	4
Air Jet Pressure Condition	5	6
Air Jet Pressure Cleanliness	7	8
Air Jet Pressure Positioning	9	10
Gripper Arm Condition	11	12
Gripper Knife Condition	13	14
Track Holder Condition	15	16
Track Holder Cleanliness	17	18
Machine Cover Condition	19	20

Auto Stacking Condition*

	Good	Bad
Green Conveyor Condition	21	22
Green Conveyor Cleanliness	23	24
Sensor Condition	25	26
Semi Roller Condition	27	28
Semi Roller Cleanliness	29	30
Track Holder Condition	31	32
Track Holder Cleanliness	33	34
Pulling Brush Condition	35	36
Pulling Brush Cleanliness	37	38
Pulling Brush Sensor Condition	39	40

Acid Tank 1 Parameter*
Actual Reading
Acid Temperature
(Std: 40 to 70°C)
Acid Tank 1 Level*
Low Standard High
Acid Tank 1 Level 41 42 43
Acid Tank 1 Condition*
Good Bad
Track Holder Condition 44 45
Track Holder Cleanliness 46 47
Acid Cleanliness 48 49
Alkaline Tank Parameter*
Actual Reading
Alkaline Tank 1 Temperature
(Std: 40 to 70°C)
Alkaline Tank 2 Temperature
(Std: 40 to 70°C)
Alkaline Tank Level*
Low Standard High
Alkaline Tank 1 Level 50 51 52
Alkaline Tank 2 Level 53 54 55

	Actual Reading
Acid Temperature (Std: 40 to 70°C)

	Low	Standard	High
Acid Tank 1 Level	41	42	43

	Good	Bad
Track Holder Condition	44	45
Track Holder Cleanliness	46	47
Acid Cleanliness	48	49

	Actual Reading
Alkaline Tank 1 Temperature (Std: 40 to 70°C)
Alkaline Tank 2 Temperature (Std: 40 to 70°C)

	Low	Standard	High
Alkaline Tank 1 Level	50	51	52
Alkaline Tank 2 Level	53	54	55

Alkaline Tank Condition*

	Good	Bad
Alkaline Tank 1: Track Holder Condition	56	57
Alkaline Tank 1: Track Holder Cleanliness	58	59
Alkaline Tank 1: Alkaline Cleanliness	60	61
Alkaline Tank 2: Track Holder Condition	62	63
Alkaline Tank 2: Track Holder Cleanliness	64	65
Alkaline Tank 2: Alkaline Cleanliness	66	67

Circular Washing Brush Tank*
Good Bad
Brush Condition 68 69
Brush Cleanliness 70 71
Former Wetting 72 73
Brush Chain Condition 74 75
Tank Cleanliness 76 77
Water Rinsing Tank Parameter*
Actual Reading
Water Rinsing Tank 1 Temperature
(Std: 50 to 60°C)
Water Rinsing Tank 2 Temperature
(Std: 50 to 60°C)
Water Rinsing Tank Level*
Low Standard High
Water Rinsing Tank 1 Level 78 79 80
Water Rinsing Tank 2 Level 81 82 83

	Good	Bad
Brush Condition	68	69
Brush Cleanliness	70	71
Former Wetting	72	73
Brush Chain Condition	74	75
Tank Cleanliness	76	77

	Actual Reading
Water Rinsing Tank 1 Temperature (Std: 50 to 60°C)
Water Rinsing Tank 2 Temperature (Std: 50 to 60°C)

	Low	Standard	High
Water Rinsing Tank 1 Level	78	79	80
Water Rinsing Tank 2 Level	81	82	83

Water Rinsing Tank Condition*

	Good	Bad
Water Rinsing Tank 1: Track Holder Condition	84	85
Water Rinsing Tank 1: Track Holder Cleanliness	86	87
Water Rinsing Tank 1: Water Cleanliness	88	89
Water Rinsing Tank 2: Track Holder Condition	90	91
Water Rinsing Tank 2: Track Holder Cleanliness	92	93
Water Rinsing Tank 2: Water Cleanliness	94	95

Coagulant Tank Parameter*
Actual Reading
Coagulant Tank Temperature
Coagulant Tank Level*
Low Standard High
Coagulant Tank Level 96 97 98

	Actual Reading
Coagulant Tank Temperature

	Low	Standard	High
Coagulant Tank Level	96	97	98

Coagulant Tank Condition*

	Good	Bad
Stirrer (Good: ON, Bad: OFF)	99	100
Filter Availability (Good: Available, Bad: Unavailable)	101	102
Filter Condition	103	104
Track Holder Condition	105	106
Track Holder Cleanliness	107	108
Coagulant Cleanliness	109	110

Coagulant Oven Parameter*
Actual Reading
Coagulant Oven Temperature
Coagulant Oven Condition*
Good Bad
Coagulant Oven Cleanliness 111 112
Latex Tank Parameter*
Actual Reading
Latex Tank 1 Temperature
(Std: 34 to 40°C)
Latex Tank 2 Temperature
(Std: 34 to 40°C)
Latex Tank Level*
Low Standard High
Latex Tank 1 Level 113 114 115
Latex Tank 2 Level 116 117 118

	Actual Reading
Coagulant Oven Temperature

	Good	Bad
Coagulant Oven Cleanliness	111	112

	Actual Reading
Latex Tank 1 Temperature (Std: 34 to 40°C)
Latex Tank 2 Temperature (Std: 34 to 40°C)

	Low	Standard	High
Latex Tank 1 Level	113	114	115
Latex Tank 2 Level	116	117	118

Latex Tank Condition*

	Good	Bad
Latex Tank 1 Stirrer (Good: ON, Bad: OFF)	119	120
Latex Tank 1 Filter Availability (Good: Available, Bad: Unavailable)	121	122
Latex Tank 1 Filter Condition	123	124
Latex Tank 1 Track Holder Condition	125	126
Latex Tank 1 Track Holder Cleanliness	127	128
Latex Tank 1 Cleanliness	129	130
Latex Tank 2 Stirrer (Good: ON, Bad: OFF)	131	132
Latex Tank 2 Filter Availability (Good: Available, Bad: Unavailable)	133	134
Latex Tank 2 Filter Condition	135	136
Latex Tank 2 Track Holder Condition	137	138
Latex Tank 2 Track Holder Cleanliness	139	140
Latex Tank 2 Cleanliness	141	142

Pre Leaching Tank (PLT) Parameter*

	Actual Reading
Pre Leaching Tank 1 Temperature (°C)
Pre Leaching Tank 1 TDS (ppm)
Pre Leaching Tank 2 Temperature (°C)
Pre Leaching Tank 2 TDS (ppm)
Pre Leaching Tank 3 Temperature (°C)
Pre Leaching Tank 3 TDS (ppm)

Pre Leaching Tank Level*
Low Standard High
Pre Leaching Tank 1 Level 143 144 145
Pre Leaching Tank 2 Level 146 147 148
Pre Leaching Tank 3 Level 149 150 151
Pre Leaching Tank Condition*
Good Bad
Pre Leaching Tank 1 Gutter Condition 152 153
Pre Leaching Tank 2 Gutter Condition 154 155
Pre Leaching Tank 3 Gutter Condition 156 157
Beading Station Condition*
Good Bad
Carpet / Brush Condition 158 159
Carpet / Brush Cleanliness 160 161
Track Holder Condition 162 163
Track Holder Cleanliness 164 165

	Low	Standard	High
Pre Leaching Tank 1 Level	143	144	145
Pre Leaching Tank 2 Level	146	147	148
Pre Leaching Tank 3 Level	149	150	151

	Good	Bad
Pre Leaching Tank 1 Gutter Condition	152	153
Pre Leaching Tank 2 Gutter Condition	154	155
Pre Leaching Tank 3 Gutter Condition	156	157

	Good	Bad
Carpet / Brush Condition	158	159
Carpet / Brush Cleanliness	160	161
Track Holder Condition	162	163
Track Holder Cleanliness	164	165

Main Oven Parameter*

	Actual Reading
Main Oven Zone 1 Temperature (Std: 105 to 145°C)
Main Oven Zone 2 Temperature (Std: 105 to 145°C)
Main Oven Zone 3 Temperature (Std: 105 to 145°C)
Main Oven Zone 4 Temperature (Std: 105 to 145°C)
Main Oven Zone 5 Temperature (Std: 105 to 145°C)
Main Oven Zone 6 Temperature (Std: 105 to 145°C)

Main Oven Condition*

	Good	Bad
Main Oven Zone 1 Cleanliness
Main Oven Zone 2 Cleanliness
Main Oven Zone 3 Cleanliness
Main Oven Zone 4 Cleanliness
Main Oven Zone 5 Cleanliness
Main Oven Zone 6 Cleanliness

Cooling Tank Parameter*
Actual Reading
Cooling Tank 1 Temperature
(Std: 50 to 70°C)
Cooling Tank 2 Temperature
(Std: 50 to 70°C)
Chlorine Tank Level*
Low Standard High
Chlorine Tank Level 178 179 180
Chlorine Tank Condition*
Good Bad
Chlorine Tank Cleanliness 181 182
Final Drying Oven Parameter*
Actual Reading
Final Drying Oven Temperature
(Std: 100 to 150°C)

*For White &
Translucent Products Only
Final Drying Oven Condition*
Good Bad
Final Drying Oven Cleanliness 183 184

	Actual Reading
Cooling Tank 1 Temperature (Std: 50 to 70°C)
Cooling Tank 2 Temperature (Std: 50 to 70°C)

	Low	Standard	High
Chlorine Tank Level	178	179	180

	Good	Bad
Chlorine Tank Cleanliness	181	182

	Actual Reading
Final Drying Oven Temperature (Std: 100 to 150°C) *For White & Translucent Products Only

	Good	Bad
Final Drying Oven Cleanliness	183	184

Former Holder*

	Actual Quantity
Missing Former Washer (Std: Must be less than 25 pcs out of 500 pcs)
Loosen Pin (Std: Must be less than 25 pcs out of 500 pcs)
Former Knocking (Std: Must be less than 25 pcs out of 500 pcs)
Poor Cleanliness (Std: Must be less than 25 pcs out of 500 pcs)

Disposition*
Acknowledgement by (Production Supervisor/Officer/Chemist/Engineer)*
Clear
Should be Empty: