Kiln Alignment Survey Form
Use this form to assess kiln alignment conditions, observe symptoms, record measurements, and document follow-up actions.
Facility and Inspection Details
Facility/Site Name
*
Kiln ID / Unit Name
*
Location / Area
Inspection Date
*
 -
Month
 -
Day
Year
2 digit month, 2 digit day, 4 digit year
Date
Inspector Name
*
Inspection Type
*
Please Select
Routine Check
Post-Maintenance Check
After Abnormal Vibration
Other
Kiln Operating Conditions
Kiln Status
*
Running
Stopped
Warming Up
Cooling Down
Current Operating Load or Throughput
Recent Operating Changes
Date and Time of Last Shutdown or Maintenance
 -
Month
 -
Day
Year
2 digit month, 2 digit day, 4 digit year
Date
Hour Minutes
AM
PM
AM/PM Option
Alignment Observation Survey
Overall alignment condition
*
Poor
1
2
3
4
5
6
7
8
9
Excellent
10
1 is Poor, 10 is Excellent
Visible shell runout
*
None
Minor
Moderate
Severe
Abnormal vibration
*
None
Minor
Moderate
Severe
Uneven tire contact
*
None
Minor
Moderate
Severe
Material tracking issues
*
None
Minor
Moderate
Severe
Recurring mechanical adjustment needs
*
None
Minor
Moderate
Severe
Measurement and Check Results
Measurement and Check Results
*
Measurement Method or Equipment Used
Please Select
Laser alignment system
Dial indicator
Feeler gauge
Straightedge
Dial gauge
Manual measurement
Other
Support Roller Position Reading
Shell Runout / Axial Movement Reading
Units of Measure
*
Please Select
mm
in
µm
deg
%
Other
Notes on Anomalies or Inconsistent Readings
Maintenance History and Contributing Factors
Recent maintenance work performed
Roller replacement
Tire adjustment
Bearing service
Shell repair
None
Other
Date of last alignment correction
 -
Month
 -
Day
Year
2 digit month, 2 digit day, 4 digit year
Date
Known recurring issues
Environmental and operational factors affecting alignment
Foundation movement
Temperature changes
Load variation
Lubrication issues
Wear
Unknown
Other
Additional notes on contributing factors
Assessment Outcome and Follow-up
Overall status
*
Aligned
Minor adjustment needed
Moderate correction needed
Urgent correction needed
Recommended action
Priority level
*
Low
Medium
High
Urgent
Follow-up inspection required?
*
Yes
No
Preferred follow-up date and time
 -
Month
 -
Day
Year
2 digit month, 2 digit day, 4 digit year
Date
Hour Minutes
AM
PM
AM/PM Option
Submit
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