Lean Maintenance Practices Checklist Form
Use this checklist to track the adoption of lean maintenance practices within your facility or team.
5S (Sort, Set in order, Shine, Standardize, Sustain) is implemented and maintained in maintenance areas.
Completed
Preventive maintenance schedules are established and followed.
In Place
Visual management tools (e.g., boards, labels, indicators) are used in maintenance processes.
Implemented
Standard work procedures are documented and accessible for all maintenance tasks.
Available
Root cause analysis is performed for recurring equipment failures.
Consistently Practiced
Autonomous maintenance activities are assigned and completed by operators.
Ongoing
Spare parts inventory is organized and managed using lean principles.
Optimized
Waste (muda) in maintenance processes is regularly identified and eliminated.
Regularly Addressed
Continuous improvement (kaizen) activities are conducted for maintenance processes.
Active
Maintenance team members are engaged in regular lean training and improvement meetings.
Participating
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Should be Empty: