Machine Installation Checklist

Installation / Start- up Procedure
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Issued by:
Date
MonthDayYear
Email
example@example.com
Account Details
Account name
Address
Street Address
Street Address Line 2
CityState
Zip CodeCountry
Contact Person
First NameLast Name
Phone Number
Format: (000) 000-0000.
Contact person Title
E-mail
Machine Details
Voltage
Machine Type
Machine Serial No
Actual Voltage (Avg.)
Note for the installation
Installation Details

Utilities available

Rows	YES	NO
Drain position as per the GA?
DI water available
Hot water available
Cold water available
RO water available
Chilled water
Chilled water return
Steam connection
Condensate return connection
Compressed Air regulator set to correct pressure
Exhaust
Network connection
Seismic anchors

Utilities specs
Rows (Psi) Temp. (F) (CFM) Water Hardness (ppm) Conductivity (microS)
Cold Water
Hot Water
DI Water
RO Water
Steam
Air Compressed
Exhaust (CFM)
Washing nozzle pressure
Rinse nozzle pressure
Type of exhaust connection
With doors closed what is the pressure inside the chamber in Pascal?
Pre-Startup check list

Emergency procedure check list

Rows	Pass	Fail	N/A
Press emergency stop and wait for alarm
Confirm that alarm cannot be reset until e-stop release and blue button reset
Check man on board system (rack washer)
Check emergency door opening procedure (e-stop + key)
Check manually if overpressure safety system creates alarm

Start-up procedure check list

Rows	Pass	Fail	N/A
Check leveling of washer
Check door opening / closing mechanism
Check both doors cannot open simultaneously
Check door maintenance micro switch (sliding doors)
Check anti-crushing safety system (sliding doors)
Check in case of lack of power doors unlock and gasket remain inflated and check gasket safety release valve deflates gaskets (LC70, AC7000, AC7500)
Check all inputs and outputs of the machine in manual mode
Check drain valve opening and closing correctly
Check the correct output is associated with correct water valve
Check the correct output is associated with chemical dosing pumps
Check chemical float system and warning/alarm
Check if proper vent stack opening/closing during cycle
Check rotation on pumps, blowers and exhaust
Fill tanks and check for leaking
In manual mode overfill the chamber until alarm is reached or drain turns on.
Run cycle and thoroughly check for leaks (door, seal, water connection, piping, gaskets)

In cycle check list (pass if within +/- 10% of value in wiring diagram)

Rows	Pass	Fail	N/A
Washing pump amperage
Recovery pump amperage
Rinsing pump amperage
Blower/Exhaust amperage
Chamber heating elements amperage
Tank 1 heating elements amperage
Tank 2 heating elements amperage
Tank 3 heating elements amperage
Drying heating elements amperage
Check drain cooling/treatment tank system
Check steam condenser functionality
Check final drain pump (rack washer)
Check max temperature for opening door
Check conductivity meter calibration

Chemical Calibration
Rows Vol. 1st
measure
Vol. 2nd
measure
Vol. 3rd
measure
Vol. 4th
measure
Reference
volume
Average
volume
Pump 1
Pump 2
Pump 3
Pump 4

H2O2 washers

Rows	Pass	Fail	N/A
Check all valves that communicate with exterior of machine are closed (sealed circuit)
Inject compressed air until 200 mBar are reached and check that the pressure in the chamber does not decrease more then 20mBar in 60 seconds- if test fails, use a smoke generator and locate leak. Seal leak and test again until pass
Complete cycle with H2O2 generator

Result of Validation
Reset PM warning
Cycles specs:
Cycle's steps, time settings, temperature settings, dosage amount, CYCLE TIME
Start Date
MonthDayYear
Hour MinutesAM/PM Option
End Date
MonthDayYear
Hour MinutesAM/PM Option
Engineer Report / Open points
Report's Attachments
Cancelof
Software back-up / cycles back-up
Cancelof
Signed by
E-mail
Date
MonthDayYear
Customer Satisfactions
Engineers signature
Clients signature for acceptance:
Should be Empty:

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