Installation / Start- up Procedure
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Machine Details
Voltage
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120V
208V 1P
220V 1P
208V 3P
208V 3P+N
240V 3P
480V 3P
Machine Type
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AC 1200
AC 1300
AC 1400
AC 3500
AC 500
AC 680
AC 7000
AC 7500
AC 8000
AD 400
ATS-System
Bedding Dispenser
Bedding Handling
Bottle Filling Station
BP 100 HE/HAE/HSE
DS 1000
DS 1000 FAST
DS 1500 PH
DS 2000 PH
DS 3000 PH
DS 500 CL/CDL
DS 500 DRS/DRSD
DS 50
DS 50 DRS/DRSD
DS 50 HDRS
DS 600
DS 610
DS 610 FAST
DS 750
DS 800
DS 800 FAST
DS 900
ED 100
ED 150
ED 250
ID 300
LAB 500 CL/CLG/DRS/SC/SCL
LAB 600
LAB 610
LAB 610 SL
LAB 640
LAB 660
LAB 680
LAB 900
LAB 1000
LAB DRYER
LC 20
LC 70
LC 80
MITO
PT Pass-Through
TW 3000
US 80
US 300
US 100
US 1000
VS-Sterilizer
Machine Serial No
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Actual Voltage (Avg.)
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Note for the installation
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Installation Details
Utilities available
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YES
NO
Drain position as per the GA?
1
2
DI water available
3
4
Hot water available
5
6
Cold water available
7
8
RO water available
9
10
Chilled water
11
12
Chilled water return
13
14
Steam connection
15
16
Condensate return connection
17
18
Compressed Air regulator set to correct pressure
19
20
Exhaust
21
22
Network connection
23
24
Seismic anchors
25
26
Utilities specs
*
(Psi)
Temp. (F)
(CFM)
Water Hardness (ppm)
Conductivity (microS)
Cold Water
Hot Water
DI Water
RO Water
Steam
Air Compressed
Exhaust (CFM)
Washing nozzle pressure
Rinse nozzle pressure
Type of exhaust connection
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Direct connection
Thimble connection / Air gap
N/A
With doors closed what is the pressure inside the chamber in Pascal?
*
Pre-Startup check list
Emergency procedure check list
*
Pass
Fail
N/A
Press emergency stop and wait for alarm
27
28
29
Confirm that alarm cannot be reset until e-stop release and blue button reset
30
31
32
Check man on board system (rack washer)
33
34
35
Check emergency door opening procedure (e-stop + key)
36
37
38
Check manually if overpressure safety system creates alarm
39
40
41
Start-up procedure check list
*
Pass
Fail
N/A
Check leveling of washer
42
43
44
Check door opening / closing mechanism
45
46
47
Check both doors cannot open simultaneously
48
49
50
Check door maintenance micro switch (sliding doors)
51
52
53
Check anti-crushing safety system (sliding doors)
54
55
56
Check in case of lack of power doors unlock and gasket remain inflated
and check gasket safety release valve deflates gaskets
(LC70, AC7000, AC7500)
57
58
59
Check all inputs and outputs of the machine in manual mode
60
61
62
Check drain valve opening and closing correctly
63
64
65
Check the correct output is associated with correct water valve
66
67
68
Check the correct output is associated with chemical dosing pumps
69
70
71
Check chemical float system and warning/alarm
72
73
74
Check if proper vent stack opening/closing during cycle
75
76
77
Check rotation on pumps, blowers and exhaust
78
79
80
Fill tanks and check for leaking
81
82
83
In manual mode overfill the chamber until alarm is reached or
drain turns on.
84
85
86
Run cycle and thoroughly check for leaks (door, seal, water connection,
piping, gaskets)
87
88
89
In cycle check list (pass if within +/- 10% of value in wiring diagram)
*
Pass
Fail
N/A
Washing pump amperage
90
91
92
Recovery pump amperage
93
94
95
Rinsing pump amperage
96
97
98
Blower/Exhaust amperage
99
100
101
Chamber heating elements amperage
102
103
104
Tank 1 heating elements amperage
105
106
107
Tank 2 heating elements amperage
108
109
110
Tank 3 heating elements
amperage
111
112
113
Drying heating elements
amperage
114
115
116
Check drain cooling/treatment tank system
117
118
119
Check steam condenser functionality
120
121
122
Check final drain pump (rack washer)
123
124
125
Check max temperature for opening door
126
127
128
Check conductivity meter calibration
129
130
131
Chemical Calibration
*
Vol. 1st
measure
Vol. 2nd
measure
Vol. 3rd
measure
Vol. 4th
measure
Reference
volume
Average
volume
Pump 1
Pump 2
Pump 3
Pump 4
H2O2 washers
*
Pass
Fail
N/A
Check all valves that communicate with exterior of machine are closed (sealed circuit)
132
133
134
Inject compressed air until 200 mBar are reached and check that the pressure in the
chamber does not decrease more then 20mBar in 60 seconds- if test fails, use a smoke generator and locate leak. Seal leak and test again until pass
135
136
137
Complete cycle with H2O2 generator
138
139
140
Result of Validation
Conform
Non Conform
Reset PM warning
141
Cycles specs:
*
Cycle's steps, time settings, temperature settings, dosage amount, CYCLE TIME
Start Date
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Hour Minutes
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PM
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End Date
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Hour Minutes
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PM
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Engineer Report / Open points
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