5S AUDIT
SCORING SYSTEM
Your Name
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Date
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Minutes
Station
Door & Body Buffer area
D01
D02
D03
Sub Trim & Cockpit - Launch Line
T01 - Launch Line
T02 - Launch Line
T03 - Launch Line
T04 - Launch Line
Sub Engine - Launch Line
Front Axle - Launch Line
Rear Axle - Launch Line
OH - Launch Line
Q-GATE - Launch Line
Sub Trim & Cockpit - Main Line
T01
T02
T03
T04
T05
T06
T07
T08
T09
T10
TRIM Q-GATE
Sub Engine - Main Line
Front Axle - Main Line
Rear Axle - Main Line
OH 1
OH 3
OH 4
OH 5
OH 6
Frontend
BUMPER
TIRE
F01
F02
F03
F04
F05
FINAL Q-GATE
Wheel Alignment
ECOS & Infotainment
Roller Test
Underbody Inspection
Watertest
Quality - paint check
Finish 1
Finish 2
Finish 3
Finish 4
Low Bake
Rework
Audit Room
Calibration Room
Office
Meeting Room
Project Room
MTC Room
Part Repair area
Supermarket Trim Main Line
Supermarket Trim Launch Line
Supermarket Sub OH
Supermarket OH Main Line - Final
Supermarket OH Launch Line
Supermarket Finish & Test Line
Are broken, unused or unneeded items in the area (junk or nonessential items)? --- [Apakah ditemukan barang rusak, tidak terpakai, atau tidak dibutuhkan (barang tidak penting) di area proses?
NC > 3 items
NC = 3 items
NC = 2 items
NC = 1 items
NO NC
SCORE
Your Comment
Are personal items properly stored (not in the work area)? --- [Apakah barang pribadi disimpan sesuai penempatannya (tidak di area kerja)?]
NC > 3 items
NC = 3 items
NC = 2 items
NC = 1 items
NO NC
SCORE
Your Comment
Is there defined 5S PIC and controlled area? --- [Apakah PIC 5S dan area kendalinya sudah ditentukan?]
NC >= 1 items
NO NC
SCORE
Your Comment
Are there any specific area or container to store the broken items? --- [Apakah ada area atau wadah khusus untuk menyimpan barang yang rusak?]
NC >= 1 items
NO NC
SCORE
Your Comment
Back
Next
Are floors and workstations clearly marked and free from obstruction? --- [Apakah lantai dan workstation ditandai dengan jelas dan bebas dari halangan?]
NC > 3 items
NC = 3 items
NC = 2 items
NC = 1 items
NO NC
SCORE
Your Comment
Are items in their designated location (a place for everything and everything in its place)? --- [Apakah barang-barang berada di lokasi yang ditentukan (ada tempat untuk semuanya dan semuanya berada di tempatnya)?]
NC > 3 items
NC = 3 items
NC = 2 items
NC = 1 items
NO NC
SCORE
Your Comment
Is there a visually marked (color, coding, labels, signs, outlines, etc.), specific place for everything? --- [Apakah setiap barang mempunyai area khusus yang ditandai secara visual (warna, kode, label, tanda, garis batas, dll.)?]
NC > 3 items
NC = 3 items
NC = 2 items
NC = 1 items
NO NC
SCORE
Your Comment
Are storage areas well organized, clearly labeled, and easily accessible? are the items retrievable? --- [Apakah area penyimpanan terorganisir dengan baik, diberi label jelas, dan mudah diakses? apakah barang mudah dijangkau?]
NC > 3 items
NC = 3 items
NC = 2 items
NC = 1 items
NO NC
SCORE
Your Comment
Back
Next
Is there any trash or debris in the work area? Dusty, rusty equipment? Unused / wrong identification? --- [Apakah terdapat sampah atau ceceran atau serpihan di area kerja? Peralatan yg berdebu, berkarat? Stiker/label yg tidak sesuai?]
NC > 1 items
NO NC
SCORE
Your Comment
Is there any clear & controlled work area cleaning schedule or maintenance schedule on the related equipment and or controlled area? --- [Apakah terdapat jadwal kebersihan (TPM) di area kerja atau equipment terkait dan terkontrol dgn baik ?]
NC > 1 items
NO NC
SCORE
Your Comment
Is there any tools or equipment that out of calibration? --- [Apakah terdapat equipment yang tidak terkalibrasi sesuai jadwal?]
NC > 1 items
NO NC
SCORE
Your Comment
Is the marking (color, coding, labels, signs, outlines, etc.) according to company standard?? --- [Apakah warna, ukuran & bentuk marking, kodifikasi, label, dll sudah sesuai dgn standar perusahaan?]
NC > 1 items
NO NC
SCORE
Your Comment
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