• FIRST PIECE/CHANGEOVER INSPECTION REPORT

    Instructions: Completed the form capturing the First Piece inspection results, Select Pass or Fail option for the visual checks, and capturing the measure for the dimensional checks. See the reaction plan if defects found.
  • Production Date*
     - -
  • Shift*
  • FOAM CORE CHECK - Dimensions*
    Rows
  • Take Photo of Foam Construction*
  • BONDING - Visual and glue amount results (See separate report trough teams/SAP)
    Rows
  • LAW LABEL - Visual check, 1 Piece*
    Rows
  • Take Photo of the law label*
  • Take Photo of the Tagging/Sewing condition
  • INNER COVER (FR SOCK) - Visual check, 1 Piece*
    Rows
  • ROLL PACKING CONDITION Visual and dimensional check, 1 Piece
    Rows
  • PE FILM Length*
    Rows
  • Take Photo of roll sealing condition A-side
  • Take Photo of roll packing condition A-side
  • Take Photo of sealing condition B-side
  • Take Photo of roll packing condition B-side
  • Take Photo of whole mattress (Front view)*
  • Take Photo of whole mattress (Side view)*
  • APPEARANCE - Visual check, 1 Piece*
    Rows
  • 3pc. Bundle- All components are present (If Applicable)
    Rows

  • Follow the Reaction Plan if any defect is found.

    1. Remove them from the line/bin and determine the type of defect and responsibility

    2. Take a picture of the condition.

    3. Enter defects into the SAP system.

    4. Stick the Non-Conformance Label on the NG material 

    5. Quarantine defective parts. Move them to the PQC cage where they are then taken and revised by the data entry clerk

    4. Notify the Quality and Production Supervisor (Major defects, large amount).

      

  • Should be Empty: